WDL-RG-500F Gas Fired Copper Melting Furnace for Copper Cable Recycling and Manufacturing

WDL-RG-500F Gas Fired Copper Melting Furnace for Copper Cable Recycling and Manufacturing 

The WDL-RG-500F Gas Fired Copper Melting Furnace is engineered to offer rapid, efficient, and reliable melting of copper alloys, making it a go-to solution for industries such as foundries, copper casting, and metal processing. This hydraulic tilting type furnace provides high performance, ease of operation, and long-lasting durability. This article delves into its features, technical specifications, and why it stands out as a preferred choice for copper alloy melting.

Application of the WDL-RG-500F Copper Melting Furnace

The WDL-RG-500F is designed for high-performance copper alloy melting. It excels in environments where both fast turnaround times and precise temperature control are crucial. Its ability to handle large capacities while maintaining energy efficiency makes it perfect for high-demand applications, particularly in copper casting, foundries, and industrial metal processing.

Key Technical Specifications

The WDL-RG-500F Gas Fired Copper Melting Furnace is packed with advanced features to ensure efficient and precise melting:

These specifications ensure that the furnace operates at high efficiency, achieving a large melting capacity with low energy consumption.

Structure and Design

The furnace's construction is designed with long-term performance in mind:

1. Steel Structural: The furnace body is made of welded and cast steel plates and profiles, with a cast iron pressure ring to enhance structural integrity.

2. Furnace Lining: The melting pool is constructed using one-time forming castable materials, offering high strength and durability. The insulating layer is composed of premium aluminum silicate fiber board and lightweight bricks, ensuring minimal heat loss and energy efficiency.

3. Pipeline Burning System: The WDL-RG-500F utilizes a sophisticated pipe burning system for automatic temperature regulation, ignition, flame detection, and flame size adjustment. This ensures stable operation and optimized fuel usage.

4. Tilting System: The hydraulic tilting system allows for easy, flexible, and safe operation, offering precise pouring of molten copper. This feature enhances safety and convenience for operators.

Burning System Components

The furnace's advanced burning system ensures optimal operation:

These components ensure the burning system is robust, responsive, and efficient, maintaining stable combustion and optimized fuel consumption.

Benefits of the WDL-RG-500F Furnace

The WDL-RG-500F furnace stands out for several reasons:

• Efficiency: With a fuel consumption of just 15 m³/hour and a melting capacity of 250 kg per hour, the furnace maximizes energy efficiency while minimizing operational costs.

• Precision Control: The advanced Siemens PLC and HMI system offers precise temperature control, ensuring that the molten copper is maintained at an optimal temperature, which is critical for achieving high-quality melts.

• Durability: The furnace's high-strength materials and advanced lining system ensure it has a long service life, reducing maintenance costs over time.

• Safety and Ease of Operation: The hydraulic tilting system and automated burning system offer enhanced safety and operational ease for the user, ensuring that the melting process is both efficient and secure.

Complete Supply Scope

The WDL-RG-500F comes fully equipped with everything needed to operate, ensuring that customers have a ready-to-use copper melting solution:

1. Furnace Body

2. Pipe Burning System

3. Electrical Control System

4. Electric Control Cabinet

5. Automatic Temperature Controller

6. Thermocouples (1 spare)

7. Graphite Crucible

8. Hydraulic System

9. Manual

Conclusion

The WDL-RG-500F Gas Fired Copper Melting Furnace offers an efficient, reliable, and cost-effective solution for melting copper alloys. Its high melting capacity, advanced temperature control system, and robust design make it ideal for industrial applications. If you're looking to increase production efficiency while maintaining high-quality output, the WDL-RG-500F is the perfect furnace for the job.